暖通空调>期刊目次>2024年>第10期

机械加工厂房工作区油雾分布特征及快速预测方法

Characteristics and rapid prediction method of oil mist distribution inworking area of mechanical processing workshops

杨洋[1][2] 李明阳[2] 乔梦丹[2] 王怡[1][2] 张育铭[2] 刘思琪[2]
[1]绿色建筑全国重点实验室,西安;[2]西安建筑科技大学,西安

摘要:

按需通风策略能够有效地降低以切削工艺为主的机械加工厂房中机床所在工作单元内呼吸区的总体油雾浓度,并且通风量与呼吸区的油雾浓度分布密切相关。然而,油雾浓度难以被长时间稳定测量。因此本文旨在通过机械学习结合降维思想的方法对呼吸区油雾浓度分布进行预测。首先,通过数值模拟对机械加工厂房某一单元进行简化建模,分析了呼吸区油雾分布的主要影响因素,明确了多源散发的大空间内呼吸区油雾分布主要受排风量、散发源的强度和位置的影响,通过对不同工况模拟发现,油雾分布会随着排风量改变,局部区域浓度变化与整体变化弱相关。之后基于模拟结果建立了数据库,以此为基础训练多种预测模型,考虑R2,选择GBDT(梯度提升树)方法进行了预测,最终能保证预测的准确性大于80%,该方法为后续优化通风控制方法奠定了基础。

关键词:机械加工厂房;油雾颗粒;数值模拟;呼吸区;影响因素;机器学习;浓度预测

Abstract:

Demand-controlled ventilation can effectively reduce the overall oil mist concentration in the breathing zone of the work cell where machine tools are located in mechanical processing plants primarily engaged in cutting operations. Moreover, the ventilation rate is closely related to the oil mist concentration distribution in the breathing zone. However, the concentration of oil mist is often difficult to measure stably over a long period. Therefore, this paper aims to predict the distribution of oil mist in the breathing zone using the method of machine learning combined with dimensional reduction techniques. Firstly, a simplified model of a unit in a mechanical processing workshop is created through numerical simulation. This analysis identifies the factors influencing the distribution of oil mist in the breathing zone. It is found that the distribution of oil mist in large spaces with multiple emission sources is mainly affected by the exhaust air volume, the strength and the location of the emission sources. Through simulation of different working conditions, it is found that the distribution of oil mist changes with the exhaust air volume, and the local concentration variations are weakly correlated with the overall changes. Then, based on the simulation results, a database is established to train various predictive models. Considering R2, the GBDT (gradient boosting decision tree) method is chosen for prediction. This approach ensures a prediction accuracy of over 80%, laying the foundation for subsequent optimization of ventilation control methods.

Keywords:mechanical processing workshop; oil mist particle; numerical simulation; breathing zone; influencing factor; machine learning; concentration prediction

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